Products
Wind Power Transformer

Wind Power Transformer

Wind Power Transformers are engineered for highly reliable voltage conversion between wind turbine generators, power converters, collection networks, and utility transmission grids. Unlike conventional power transformers that operate under stable loads, wind power transformers are built to continuously handle severe load fluctuations, converter-generated harmonic currents, frequent grid switching, and harsh outdoor environments.

Transpower Electrical Equipment Co., Ltd. is one of the most reliable manufacturers and suppliers of wind power transformer in China. Welcome to buy high quality customized products at competitive price from our factory. Contact us for quotation.

 

Product Overview

 

Wind Power Transformers are engineered for highly reliable voltage conversion between wind turbine generators, power converters, collection networks, and utility transmission grids. Unlike conventional power transformers that operate under stable loads, wind power transformers are built to continuously handle severe load fluctuations, converter-generated harmonic currents, frequent grid switching, and harsh outdoor environments.

 

Backed by 15+ years of renewable energy engineering experience and deployed across 40+ countries, our transformers feature optimized electromagnetic designs, reinforced winding structures, high-grade insulation systems, and advanced cooling technologies. The result is long-term operational stability, reduced total cost of ownership (TCO), and maximum uptime for onshore and offshore wind farms.

 

Manufactured under ISO 9001, ISO 14001, and ISO 45001 certified quality systems, our transformers comply with IEC 60076 and IEEE C57/ANSI standards, with optional DNV-GL approvals and type test reports from accredited independent laboratories.

 

Why Wind Power Transformers Are Different

 

Wind speeds fluctuate constantly, causing continuous thermal cycling and mechanical stress on internal components. Additionally, modern power electronics introduce high-frequency harmonics that place severe demands on insulation and windings.

 

To prevent premature aging and insulation breakdown, specialized wind power transformers require:

 

Reinforced Mechanical Design: Withstands repetitive electromagnetic forces from load spikes and switching transients.

 

Enhanced Thermal Management: Dissipates localized hot-spot heat caused by harmonic losses.

 

Superior Insulation Systems: Handles high-voltage transients ($dV/dt$) generated by power converters.

 

Product Features & Technical Advantages

 

Engineerd for Extreme Load Cycling
Optimized winding arrangements and heavy-duty axial dynamic clamping structures minimize mechanical displacement caused by rapid power swings, extending the mechanical lifespan of the transformer.

 

High Efficiency & Low Loss Performance
Core assemblies utilize high-permeability, domain-refined CRGO silicon steel to minimize hysteresis and eddy-current losses. Precision-wound copper or aluminum conductors reduce load losses, helping projects achieve maximum power yield and grid compliance.

 

Advanced Thermal & Insulation Management
• Flexible Cooling Configurations: ONAN, ONAF, OFAF, or custom liquid-guided cooling.
• Thermal Endurance: High-temperature insulation materials (Class F / Class H) and hybrid insulation systems prevent premature thermal degradation under peak load conditions.

 

Superior Short-Circuit & Transient Resistance
Reinforced internal bracing provides robust resistance against mechanical forces during sudden short-circuit events, grid faults, and frequent switching operations common in wind farms.

 

Built for Harsh & Extreme Environments
• Corrosion Protection: Marine-grade C5-M / CX anti-corrosion coatings (ISO 12944) for coastal and offshore wind farms.
• Hermetic & Sealed Designs: Completely sealed tanks protect dielectric fluid from moisture ingress and oxidative degradation in high-humidity, desert, or high-altitude installations.

 

Flexible Custom Engineering
Fully customizable ratings, impedance, vector groups, tap changers (OLTC/DETC), smart monitoring accessories (DGA, fiber-optic temperature sensors), and cable/busbar enclosures tailored to your specific project layout.

 

Technical Specifications

 

Parameter

Standard Specification

Custom Options

Rated Capacity

Up to 100 MVA

Higher capacities available upon request

Primary Voltage

Up to 245 kV

Tailored to grid connection requirements

Secondary Voltage

Customized ( 0.69 kV, 1.14 kV, 3.3 kV)

Multi-winding configurations available

Frequency

50 Hz / 60 Hz

Dual frequency designs

Winding Material

High-conductivity Copper / Aluminum

Foil or strip winding options

Core Material

High-Permeability CRGO Silicon Steel

Low-loss amorphous alloy options

Cooling Method

ONAN, ONAF, OFAF, KNAN (Ester oil)

Customized cooling circuits

Insulation Class

Class A / Class F / Class H

Hybrid high-temperature insulation

Corrosion Level

C3, C4, C5-M, CX (ISO 12944)

Custom coating thickness and topcoats

Tap Changer

Off-Circuit (DETC) or On-Load (OLTC)

Vacuum OLTC available

Standards

IEC 60076, IEEE C57 / ANSI

DNV-GL, EN, AS/NZS

 

Quality Assurance & Testing

 

Quality and reliability are built into every stage of production. From core stacking accuracy and high-vacuum drying to final assembly, critical processes are continuously monitored and documented.

Factory Testing & Certification
Every transformer undergoes comprehensive routine testing in our state-of-the-art testing facility prior to dispatch, including:
Voltage ratio and phase displacement verification
Winding resistance and insulation resistance testing
Applied voltage and induced overvoltage withstand tests
Partial discharge (PD) measurement
No-load loss, load loss, and short-circuit impedance testing
Dielectric oil breakdown voltage and moisture analysis
Pressure and vacuum leak testing

 

Applications

 

Our Wind Power Transformers are deployed globally across:
Utility-Scale Onshore Wind Farms
Offshore Wind Energy Projects & Substation Platforms
Wind Turbine Generator Step-Up (GSU) Systems
Renewable Energy Collection Substations
Integrated Wind + Battery Energy Storage Systems (BESS)
Independent Power Producer (IPP) Infrastructure

 

Warranty & Procurement Support

 

To streamline your procurement and engineering evaluation, our team offers dedicated technical support from project design to post-commissioning.

 

Warranty: Standard 24-month warranty with extended options up to 60 months.

 

Documentation Package: Comprehensive documentation supplied with every unit, including single-line diagrams (SLD), general arrangement drawings, routine test reports, operation & maintenance manuals, and shipping lists.

 

FAQ

 

Q: Can transformers be customized to meet specific local grid codes?

A: Yes. Our engineering team designs transformers to comply with specific local grid code requirements, harmonic limits, impedance constraints, and environmental regulations across Europe, North America, Latin America, Australia, and Asia-Pacific.

Q: Do you offer ester fluid (bio-oil) filled transformers for offshore or eco-sensitive sites?

A: Yes. We offer transformers filled with natural or synthetic ester fluids (e.g., FR3, MIDEL). These fluids provide high fire points (K-class, $>300^\circ\text{C}$), enhanced environmental safety, and improved insulation thermal life.

Q: What is the typical lead time for a technical proposal and quotation?

A: Upon receiving your basic electrical requirements or Single Line Diagram (SLD), our engineering team prepares a initial technical proposal and budgetary quote within 24 to 48 hours.

 

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